{"id":5961,"date":"2024-10-17T12:14:05","date_gmt":"2024-10-17T10:14:05","guid":{"rendered":"https:\/\/stellawelding.cthosting.it\/?p=5961"},"modified":"2024-11-21T16:39:40","modified_gmt":"2024-11-21T15:39:40","slug":"flux-cored-alloys-applications-and-advantages","status":"publish","type":"post","link":"https:\/\/stellawelding.cthosting.it\/es\/2024\/10\/17\/flux-cored-alloys-applications-and-advantages\/","title":{"rendered":"FLUX CORED ALLOYS: APPLICATIONS AND ADVANTAGES"},"content":{"rendered":"<p>[et_pb_section fb_built=\u00bb1&#8243; custom_padding_last_edited=\u00bbon|tablet\u00bb admin_label=\u00bbHero\u00bb _builder_version=\u00bb4.27.2&#8243; use_background_color_gradient=\u00bbon\u00bb background_color_gradient_stops=\u00bbrgba(27,31,37,0) 0%|#1b1f25 100%\u00bb background_color_gradient_overlays_image=\u00bbon\u00bb background_color_gradient_start=\u00bbrgba(27,31,37,0)\u00bb background_color_gradient_end=\u00bb#1b1f25&#8243; background_image=\u00bbhttps:\/\/stellawelding.cthosting.it\/wp-content\/uploads\/2024\/02\/ALLUMINIO-BARRETTEANIMATE-WEB-1419877-R.jpg\u00bb custom_margin=\u00bb0px|||\u00bb custom_padding=\u00bb0px|10%|0px|10%|true|true\u00bb custom_padding_tablet=\u00bb|30px||30px||true\u00bb custom_padding_phone=\u00bb|||||true\u00bb hover_enabled=\u00bb0&#8243; locked=\u00bboff\u00bb global_colors_info=\u00bb{}\u00bb sticky_enabled=\u00bb0&#8243; title_text=\u00bbALLUMINIO-BARRETTEANIMATE-WEB-1419877-R\u00bb][et_pb_row column_structure=\u00bb2_3,1_3&#8243; padding_top_bottom_link_1=\u00bbtrue\u00bb padding_left_right_link_1=\u00bbtrue\u00bb _builder_version=\u00bb4.16&#8243; background_size=\u00bbinitial\u00bb background_position=\u00bbtop_left\u00bb width=\u00bb100%\u00bb max_width=\u00bb100%\u00bb custom_margin=\u00bb|||\u00bb custom_padding=\u00bb0||0px||false|false\u00bb use_custom_width=\u00bbon\u00bb width_unit=\u00bboff\u00bb custom_width_percent=\u00bb100%\u00bb global_colors_info=\u00bb{}\u00bb][et_pb_column type=\u00bb2_3&#8243; _builder_version=\u00bb4.16&#8243; use_background_color_gradient=\u00bbon\u00bb background_color_gradient_stops=\u00bbrgba(0,0,0,0.12) 0%|rgba(255,255,255,0) 100%\u00bb background_color_gradient_start=\u00bbrgba(0,0,0,0.12)\u00bb background_color_gradient_end=\u00bbrgba(255,255,255,0)\u00bb custom_padding=\u00bb12vw|40px|12vw|40px\u00bb custom_padding_tablet=\u00bb|||\u00bb custom_padding_phone=\u00bb|10px||10px||true\u00bb custom_padding_last_edited=\u00bbon|desktop\u00bb global_colors_info=\u00bb{}\u00bb padding_phone=\u00bb|10px||10px||true\u00bb padding_tablet=\u00bb|||\u00bb padding_last_edited=\u00bbon|desktop\u00bb custom_padding__hover=\u00bb|||\u00bb][\/et_pb_column][et_pb_column type=\u00bb1_3&#8243; _builder_version=\u00bb4.16&#8243; custom_padding=\u00bb|||\u00bb global_colors_info=\u00bb{}\u00bb custom_padding__hover=\u00bb|||\u00bb][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=\u00bb1&#8243; admin_label=\u00bbAbout Us\u00bb _builder_version=\u00bb4.16&#8243; custom_padding=\u00bb120px|0px||0px|false|false\u00bb global_colors_info=\u00bb{}\u00bb][et_pb_row _builder_version=\u00bb4.16&#8243; max_width=\u00bb960px\u00bb module_alignment=\u00bbcenter\u00bb custom_padding=\u00bb5px|||||\u00bb use_custom_width=\u00bbon\u00bb custom_width_px=\u00bb960px\u00bb locked=\u00bboff\u00bb global_colors_info=\u00bb{}\u00bb][et_pb_column type=\u00bb4_4&#8243; _builder_version=\u00bb4.16&#8243; custom_padding=\u00bb|||\u00bb global_colors_info=\u00bb{}\u00bb custom_padding__hover=\u00bb|||\u00bb][et_pb_text admin_label=\u00bbTitle\u00bb _builder_version=\u00bb4.27.2&#8243; text_font=\u00bbLato||||||||\u00bb text_font_size=\u00bb20px\u00bb text_line_height=\u00bb1.8em\u00bb header_font=\u00bb||||||||\u00bb header_2_font=\u00bbTeko||||||||\u00bb header_2_font_size=\u00bb96px\u00bb text_orientation=\u00bbcenter\u00bb max_width=\u00bb750px\u00bb module_alignment=\u00bbcenter\u00bb custom_margin=\u00bb|||\u00bb hover_enabled=\u00bb0&#8243; header_2_font_size_tablet=\u00bb66px\u00bb header_2_font_size_phone=\u00bb36px\u00bb header_2_font_size_last_edited=\u00bbon|phone\u00bb global_colors_info=\u00bb{}\u00bb sticky_enabled=\u00bb0&#8243;]<\/p>\n<p style=\"text-align: justify;\">We talk about<span>\u00a0<\/span><strong>flux cored alloys<\/strong><span>\u00a0<\/span>when<span>\u00a0<\/span><strong>flux<\/strong>, an essential element for the success of brazing processes, is located<span>\u00a0<\/span><strong>inside the alloys<\/strong>. Recently developed, flux cored alloys are an alternative to traditional processes, that require flux separated from alloy, or flux coated rods. The aims are<span>\u00a0<\/span><strong>to increase the quality of final results, to reduce costs and to safeguard operators\u2019 health.<\/strong><\/p>\n<p style=\"text-align: justify;\">This technology is especially suitable for silver and aluminium alloys, but also for brass and copper alloys, in rods, wires and preforms from wire (rings) make-ups. By its very nature, it can\u2019t be used with very thin wires (less than 1 mm in diameter).<\/p>\n<p style=\"text-align: justify;\">In cored alloys, the flux is in powder presentation form, in order to avoid oxidation, and it is along the entire lenght of wire.<\/p>\n<p style=\"text-align: justify;\">This new approach is still not very popular, but<span>\u00a0<\/span><strong>it is destinated to spread to the most important applications<\/strong>, where quality of final result and safety of operators are priorities. We can easily understand<span>\u00a0<\/span><strong>that innovation of brazing comes this way<\/strong>.<\/p>\n<p style=\"text-align: justify;\"><strong>TRADITIONAL METHODS OF BRAZING: STRONG POINTS AND LIMITATIONS<\/strong><\/p>\n<p style=\"text-align: justify;\">The most familiar method for brazing consists in using<span>\u00a0<\/span><strong>flux separated from alloy<\/strong>. This process is very versatile: it is suitable to join every alloy, of any make-up, size and material, with every flux, in powder, past or liquid form. The most important weakness of this method concerns final results, that are linked closely to the technical skills of operator. The common trend to use more flux than necessary can affect the quality of final product and, in any case, it involves high cost for post-braze cleaning. Another limitation is about the safety of operator: during the process of brazing, he is in contact with chemicals and exposed by fumes of flux.<\/p>\n<p style=\"text-align: justify;\">The use of<span>\u00a0<\/span><strong>alloys covered by flux<\/strong><span>\u00a0<\/span>is certainly less versatile (it is suitable only for rods), but very frequent, too. Maintainers and installers, who often operate in situations of low practicability, tend to choose this convenient method. The use of<span>\u00a0<\/span><strong>coated rods<\/strong><span>\u00a0<\/span>has the same limitations of separated flux. The final resut depends on operator, who must avoid inclusions caused by the large amount of flux around the alloy. For this reason, post-braze cleaning is an expensive process. Then, this method of brazing is unhealthy for the operator, who has to protect himself from physical contact of chemicals and from flux inhalation.<\/p>\n<p style=\"text-align: justify;\"><strong>FLUX CORED ALLOYS: STRONG POINTS AND LIMITATIONS<\/strong><\/p>\n<p style=\"text-align: justify;\">Problems of traditional brazing methods can be overcome by the use of flux cored alloys. In fact, thanks to flux cored alloys, we can obtain these advantages:<\/p>\n<ul style=\"text-align: justify;\">\n<li><strong>QUALITY IMPROVEMENT AND STABILITY<\/strong>: inside the alloy, there is the right amount of flux (the quantity you need), that is released when the alloy starts to melt (when you need) and, with appropriate tips, only in predetermined points (where you need). So, flux inclusions are reduced and quality of joints doesn\u2019t depend on operator\u2019s expertise anymore.<\/li>\n<li><strong>COST SAVINGS<\/strong>: minimum amount of flux means minimum costs for post braze cleaning, too.<\/li>\n<li><strong>MORE ATTENTION TO HEALTH<\/strong>: with the use of cored alloys, safety risks are minimized. The operator is no more in contact with the flux, which is inside the alloy, and less fumes are released.<\/li>\n<\/ul>\n<p style=\"text-align: justify;\">The main weak point of flux cored alloys is the high cost of production, much higher than separated alloys and coated rods. By the way, you should remember that this technology guarantees top quality of final results, and reduces failures, reworks, scraps and post-braze cleaning.<\/p>\n<p style=\"text-align: justify;\"><strong>APPLICATIONS AND FUTURE PERSPECTIVES<\/strong><\/p>\n<p style=\"text-align: justify;\">Now, flux cored alloys are used in cutting-edge fields, where<span>\u00a0<\/span><strong>high-quality standards<\/strong><span>\u00a0<\/span>are required. In particolar, we are talking about aerospace, automotive, refrigeration and appliances and electrical industries.<\/p>\n<p style=\"text-align: justify;\">For the important advantages on productivity and safety, we are sure that<span>\u00a0<\/span><strong>the future of brazing will follow this path<\/strong>, both in fields that already use this tecnology and in new areas that are looking for high performances.<\/p>\n<p style=\"text-align: justify;\">Are you interested in flux cored alloys or would you like to have more information about products and applications? Contact your sale technician or send and email to<span>\u00a0<\/span><strong>info<\/strong><strong>@stella-welding.com.<\/strong><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>We talk about\u00a0flux cored alloys\u00a0when\u00a0flux, an essential element for the success of brazing processes, is located\u00a0inside the alloys. Recently developed, flux cored alloys are an alternative to traditional processes, that require flux separated from alloy, or flux coated rods. The aims are\u00a0to increase the quality of final results, to reduce costs and to safeguard operators\u2019 [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":1536,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[59],"tags":[],"class_list":["post-5961","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-insights-es"],"acf":[],"_links":{"self":[{"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/posts\/5961","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/comments?post=5961"}],"version-history":[{"count":4,"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/posts\/5961\/revisions"}],"predecessor-version":[{"id":5965,"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/posts\/5961\/revisions\/5965"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/media\/1536"}],"wp:attachment":[{"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/media?parent=5961"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/categories?post=5961"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/stellawelding.cthosting.it\/es\/wp-json\/wp\/v2\/tags?post=5961"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}